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China Kayi Industrial Co., Ltd.
The most reliable 10kV - 1100kV composite / polymer insulator supplier from China
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FRP 11kV-36kV Composite polymer pin insulatorS for distribution lines with all color

China Kayi Industrial Co., Ltd.
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China Kayi Industrial Co., Ltd.
Province/State: Jiangsu
Country/Region: China
Tel: 86-755-26927358
Contact Person:
Mr Warren

FRP 11kV-36kV Composite polymer pin insulatorS for distribution lines with all color

Brand Name : Changgong
Model Number : FPW-11-36kV
Certification : KEMA STRI
Place of Origin : China
MOQ : 10 pieces
Price : USD 5-50 PER PIECE
Payment Terms : L/C, T/T
Supply Ability : 60000 PIECES PER MONTH
Delivery Time : 10-90 DAYS UP TO THE ORDER QUANTITY
Packaging Details : CARTONS AND WOODEN BOXES
Material : Composite
Type : FRP-11-36kV
Color : Any color
Pin length : As required by the client
Voltage : 11-36kV
Production capacity : 60000 pieces per month
Package : Cartons and wooden boxes
Tests : All type tested and design tested
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Competitive Advantages of our polymer insulator

The advantages of polymer/composite insulators over ceramic/porcelain insulators
General comparison
FactorCeramic/porcelain insulatorsPolymer/composite insulators
Weight

Heavy weight- For example
400kV - about 140kgs

90% lighter than them but with same mechanical strength
400kV -- Around 15kgs

FragilityHighly fragility to shock and vibrationNo fragility to shock and vibration
Packing and transportationRisky and very costlyEasy and economical
InstallationRisky expensive and more labor requiredVery easy and economical
HandlingDifficultEasy
Maintenance costVery expensiveLow
VandalismMore susceptibleHighly resistant
Breakages and secondary damageHighly fragile- 10-15% breakages are reported during transportation storage and installationFlexible and therefore highly resistant to breakages
Technical comparison
Mechanical failureReduction in mechanical strength and separation during to pings getting erodedJust with single piece, so no such kind of problem
Resistance to flashover and puncturesLowHigh
Anti tracking and erosion resistanceVery low- poor tracking resistanceExcellent tracking resistance avoids erosion or tracking of the housing material
Dielectric strengthLower than polymerExcellent insulation performance
Contamination and pollutionHighly effectedNot effected and has much longer life
HydrophobicityNo hydrophobicity, ceramic surface forms water films on the surface making easy path leading to more flashoverVery excellent hydrophobicity
Self cleaning qualityNo, dirty sand salt snow etc are easily attractedYes, due to hydrophobicity recovery characteristics
Tension strengthGoodBetter during crimping technology
MaintenanceNeeds maintenance like cleaning washing and greasingNot required at all
SafetyAre easy to explosion and breakages due to high fragile properties and stone throwing or gun shootingProvide very high level of safety superior flexibility and strength. not easy to break due to stone throwing or gun shooting.




The Polymer Insulator are made of glassfiber epoxy core rod, silicone rubber shed and metal fittings.

The silicon rubber shed adopt the whole packing pressure technique, and then to solve the key problem – interface electric spark puncture, which would affect the reliability of composite insulator.

Connection of the glassfiber rod and metal fittings, adopts the pressure welding technique of the international advanced level, and have the full automatic sound wave detection of defects system, high intension, beautiful outline, small volume, light weight, and the metal fitting of galvanization can corrosion prevention and exchange used with porcelain insulator.

This product is reliable structure, can’t damage the core rod, and take full advantage of the mechanical strength.

The dimension can be customized as per client's requirement.


Key Specifications/Special Features:11kV insulator as an example
Rating Voltage11KV
Specialized mechanical tension load:4-5KN
Structure height215
Min Arc Distance170
Min creepage distance420
Lightning impulse voltage:105KV
Power frequency wet withstand voltage45KV














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FRP 11kV-36kV Composite polymer pin insulatorS for distribution lines with all color Images

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